Making a chicken house out of plastic bottles – part one

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Chicken house in progress

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Top of completed wall

Recently, as those who know me are aware, I have been busying myself making a chicken house using hundreds of plastic bottles collected from the neighbourhood.

  • Step one – collect bottles
  • Step two – fill with food colouring and water and screw lids on tightly
  • Step three – dig a shallow trench about half the depth of a bottle lying down to anchor the wall

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    Plastic bottle wall in progress

  • Step four – fill the trench with bottles about half a bottle width apart
  • Step  five – mix concrete (about one 40kg bag of cement to five 25kg bags of sand)
  • Step six – put concrete between the bottom layer of bottles and start stacking the bottles on top, row by row
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    Step one: dig a trench and fill with bottles

  • Steps seven to infinity – stay tuned – I have grand plans!   We will see whether they eventuate, but my grand design should incorporate the following:

  • I have already poked holes in several bottles to make some ventilation and drainage for the lower wall
  • I am going to insert some 30 Litre yellow plastic cooking oil drums into the wall with an opening on the outside for filling and catching rain water, and an opening on the inside for the chickens to drink from
  • I am going to use guttering and a vertical stack of linked 30 litre plastic drums to collect rain water and auto fill the drinkers
  • I have collected dumped kerosine stoves to use as the roof ventilation vents
  • I have already made a prototype of a roof whirlybird ventilator out of a 2 litre coke bottle
  • I have already planted pawpaw seeds outside the sunniest wall
  • I am going to insert wooden fruit boxes into the wall as nesting boxes, with hatches for egg collecting on the outside
  • I may even insert a fresh water pond inside for growing small fish and for the chickens to drink from
  • the whole thing has to be mongoose proof!

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    One wall completed

Also, since I saw the flip flop art, it occurred to me that I could even partly shingle the roof with flipflops for insulation from the heat, but I am not sure… otherwise since I saw the angel wing flip flop art, perhaps I will breed artistic chooks, and install an art piece inside for their viewing pleasure.

It reminds me a little of one of my favourite books to read to the kids when they were little.  It was called “The Hilton Hen House”.

The construction is coming along so nicely that the teenagers are asking whether we can scrap the chickens and they can move into it as a teenage hangout.  I think that it will be really lovely actually, and am determined to sleep in there one night before we put the chickens in.

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Filling the bottles with water and food colouring

I know they make this kind of construction elsewhere in the world and make houses, schools and other structures, but I never realized it would be so easy (and fun).  If people here in Fiji who live in settlements (slums) had access to the money for concrete, the bottles are free.

Even the timber and iron has been salvaged and saved from landfill.

Perhaps I will write a grant proposal after this is finished.  A great video on the squatter settlement conditions is online at http://www.smh.com.au/multimedia/world/fijis-squatter-settlements-20091127-jwda.html

How to make a bed from recycled paint cans

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Ok, here it is, as promised, the bed from recycled paint cans, sticky tape, and cardboard!  IMG_0003

Let me make it clear, I am not trying to set myself up as some kind of self professed DIY guru (although maybe I should start a blog site called just that…) or trying to turn this blog site into a site about how to make things out of recycled stuff. Of course my daughter has visions of becoming an overnight internet sensation from this post.  If enough people want a bed out of junk, maybe she will!

I am simply a mum living in a place where furniture is expensive, money is tight, and there is so much that is discarded that is actually useful.  I am often a woman on the edge, wondering how I am going to maintain a lifestyle that I want the kids to have in a country like Fiji where money is always tight.

IMG_0009I am also concerned constantly with the perception here of what is actually “trash” or “rubbish” as once something is discarded it is immediately viewed as that.  All of the paint cans, lids and cardboard that I used would have otherwise ended up in landfill, a problem for my kids to have to worry about in their lives – heavy metals, paints etc leaching into the mangroves and the sea.  Living in an island nation in the middle of the Pacific, the prospect of an ocean full of toxins and rubbish, and void of fish is actually frightening.  I have once seen a fridge floating in Suva Harbour. 

Our live in family recently increased from me, my husband and one teenager; to me, my husband and three teenagers.  The two new teenagers arrived from Australia with a suitcase each that was filled with nothing that is actually useful in Fiji a land of alternating mud and dust – no towels, no toothbrushes, no sheets, just video games and high heels it seemed IMG_0014to me.  Frustration and despair got me nowhere, but I must admit I felt it keenly.

Anyway, with two extra kids, and no extra money or furniture, I had to pull myself together and see what I could come up with.  If only I could work out a way to spin a towel or a sheet set from spiderwebs and butterfly tears, my world would be complete!

I didn’t, but I did manage with the help of my 15 year old daughter to make her a bed using only the below.  IMG_0012The hardest part was being disciplined enough to pick up the stuff when I saw it in the dumpster and take it home, and to stop my family from trying to “tidy up my junk” every Saturday where they would try and put it all kinds of places to get it out of the way.  Also, my nieces and nephews were constantly using the paint lids as frisbees and hurling them down the hill where I would often find them a week later.

I used:

  • 50 used paint cans (you could substitute large juice cans)
  • 4 rolls of packing tapeIMG_0002
  • 3 regular cardboard boxes
  • 1 cardboard box from a large electrical appliance
  • 8 recycled coke bottle lids
  • some of the white plastic binding tape that they use for packing white goods
  • about 30 small screws and a screwdriver
  • 1 thin piece of foam
  • Material to cover
  • The only things that I bought new were the screws and the packing tape and the foam, plus the material to

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    cover, all the rest of it was salvaged from building sites and dumpsters, plus Jacks of Fiji Nakasi store gave us some great boxes.  The total cost of the bed was $18.

Instructions:

  • We used 50 cans in ten rows of five to fit a single mattress.
  • Lay them out to make sure it fits.
  • Make a cardboard stencil to cover 4 cans, 6 cans and 3 cans.
  • We grouped the cans into fours and sixes and then put them together as you would leggo so as to give the structure some strength.
  • We then had a group of two lots of six cans, and one lot of three cans.
  • You need a stencil for both the top and bottom of each set.  I think we used eight stencils of the 4 can set, twelve stencils of the 6 can set, and two stencils of the 3 can set.IMG_0018
  • Trace the stencils onto cardboard boxes and cut with stanley knife or scissors
  • Tape the paint cans together in sets, then tape the cardboard stencils to the top and bottom of each.
  • Then tape the leggo pieces together.
  • Lay the large cardboard on the floor and place the large leggo pieces together
  • Score the cardboard so that you can fold the extra cardboard up to make the sides of the bed.
  • Tape around the cardboard.
  • Place some cardboard boxes on the top of the bed, and cover with a piece of thin foam if you have it.
  • Lay the material/fabric on the floor overlapping so that there are no gaps if you are using pieces, and make sure that there is enough on each side to cover the sides of the bed, and fold over the bottom.
  • Turn the bed frame upside down and lay on top of the middle of the material.IMG_0019
  • Cover the base of bed with a piece of material, and fold the top material over the sides and to the bottom so that no joins will show when the bed is right side up.
  • Use a piece of white packing tape, or cardboard to get a straight line, and screw the material into the base, all folded in, using the packing tape as a guide.
  • Use some long screws, and screw the coke bottle lids into the base as small legs.
  • Turn the bed over, put on the mattress, go to sleep!IMG_0020 IMG_0022 IMG_0029IMG_0031

How to make the best ever footstool or chair from recycled paint cans

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Finished chair – dining height

This is the first of four stools that I made more than 2 months ago.  They are in daily use as dining chairs and general chairs, rather than footstools, as we don’t have a couch on which to sit on so that we can use them as footstools – never mind!  They really get used heavily with three teenagers in the house, plus their cousins and friends, not to mention the adults, and they are very durable and comfortable.  They are made from all recycled materials except for the foam and the sticky tape.  I could have replaced the foam with recycled clean plastic bags, or even newspaper, and next time I will try and do that.  I did this because

1. we really needed some furniture, and

2. I want to challenge perceptions of what is actually “rubbish”.

There are so many things that we discard and the moment they are discarded they are then perceived as “rubbish” or “trash” and no longer of use, however, I have found that many of these things actually have a long lasting second use.  I know that this is not news to readers, but I am not sure whether anyone else has tried this with paint cans.  As it would take maybe hundreds of years for these things to break down fully if in landfill, perhaps I have invented the longest lasting chair EVER!  Who knows! I got the idea from a similar thing I saw with plastic bottles which I have linked here. Perhaps the same thing could be done with used large food cans such as tomato sauce cans here in Fiji, or the large pineapple juice or coffee cans.

Anyway, now for the instructions…

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First, bang the lids onto the cans securely.  Then arrange four cans into a square.

Tape the four cans together securely with packing tape.  Make another set of four cans so that you are using eight in total.

Cut four pieces of used cardboard or coreflute (your could also use plywood) to the size of the cans.  Put one piece on the top and bottom of each set of four cans.  Tape securely with packing tape.  Tape the two sets together securely.

Make a cushion for the top out of a used plastic bag filled with foam chips.  You could also try replacing the foam chips with clean IMGP2366used plastic bags.  Tape the opening of the plastic bag, and poke some small holes into it so that air escapes easily when you sit on it.  Otherwise it might burst.

Cut a piece of thin foam (or used recycled materials) to cover the cushion, making sure that the cushion IMGP2367is centred nicely.  Secure the foam with rafia or string, and gently pull the foam down working around so that you do not have any folds and it is nice and tight.  Once you have that right, then use packing tape over the rafia and secure it in place.

Cut another piece of foam that is going to go around the outside, including overlap under the bottom slightly.  Wrap it around, pull tight, and secure with rafia and tape. No need to stitch anything at this stage.

To cover the chair, I used an old sulu or sarong.

IMGP3460Cut a piece of material to cover the cushion area.  Secure with rafia, pull down and smooth any folds.  Secure with tape.IMGP3461

Cut a piece of material to cover the outside.  Then turn this outside piece inside out over the top so that you are going to have the rafia and string on the inside.  Effectively it is inside out.  Secure with rafia and tape.

Note: Make sure that you have folded the overlap so that when you turn the fabric “right side out” the fold will be hidden underneath your final chair.

Once it is secure, then use a curved needle with very strong thread (I used the thread that is IMGP3468IMGP3472readily available here in Fiji which the shoe makers use, but you could use upholstery thread) to stitch around where the cushion joins the base of the chair.  Stitch actually over the rafia that

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IMGP3488you have tied on the inside out base fabric so that the whole structure is secure.  Once you have stitched all the way around, turn the base fabric back down to cover the base, and fold underneath the base of the chair.

Fold the fabric underneath neatly, as if wrapping a present.  Make sure you get out all the folds around the base of the chair.  Pin securely and stitch the “present wrapping” together underneath the chair.  To make the little chair legs to keep the fabric off the ground, I simply used four recycled plastic drink bottle lids and screwed them into the base with a screwdriver.  I was not sure whether the screws would hold into the pain tins, but they really do.

Stay tuned for the next post – how to make a bean bag out of old umbrellas!

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Dom and Finn playing cards with another version of the chair in the background.

44 Million PET bottles in Fiji in one year! It’s Official – Pollution spiralling out of control

More trawling the internet……..  I came across a report prepared by the Department of Environment, Fiji, for a meeting of the Small Island Developing States (SIDS).  Maybe they didn’t know that acronym is already being used for Sudden Infant Death Syndrome, which is unfortunate.

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On the banks of the Rewa River, Fiji

Anyway, while trying to get a handle on the scope of the problem of pollution in Fiji, I found this paper.  I am not sure of when it was presented, but it was last modified on 27 September 2010. http://www.uncrd.or.jp/env/3r_02/presentations/BG4/4-1FijiCountryReportKL.pdf

It states, amongst other things, that:

PET Bottles

In the year 2003 from January to December,the total influx of PET bottles in Fiji was recorded around

44 million which includes 1.7 million of imports and 42 million PET bottles being produced locally. (Note that the production 5 (sic) of PET bottles serves to mean the bottles that are blown up locally using imported pellets)

If that was in 2003, what has happened since then, in the last 10 years?  I might be able to work it out.  Coca Cola Amatil, Fii Water, and perhaps some other companies use blowfill technology  here in Fiji.  Perhaps others do too. If one looked at the companies using blowfill, and their profits and units in 2003, and then did a calculation on the subsequent years, one may be able to come up with both the number of PET bottles present in Fiji over 10 years, and also the percentage of them produced and sold by each company using the technology.   Blow fill technology in itself may reduce a company’s carbon footprint, however, the sheer weight of numbers of the bottles is overwhelming when there is no real plan to dispose of them.

The paper also highlighted

Solid Waste at the moment is either being thrown in the open dumpsites, illegally disposed of in the sea or on unused land, in the streets or being burnt in piles in the backyard. Burning of municipal waste is also quite common despite and towns and cities have been continuously exposed to destructive effects such as carcinogenic toxins from burning and impacts of poor waste management.

and it goes further to indicate

Litter

A litter survey was carried out along the Suva Edinburgh Drive for 1.8km and1.5km along Suva Queen Elizabeth Drive. The predominant pollutants identified in both the Draft 12 surveys were snack packets followed by Polyethylene Terephthalate (PET) bottles and plastic bags.

 and that:
Solid waste disposal facilities are currently very poor in Fiji with about 7 out of the 11 sites being located in mangroves, which are polluting the water bodies. Not a single rubbish dump around the country is environmentally safe and socially
acceptable. These dumps are managed poorly. Most of these open dumpsites are infested with flies, rodents, pests, and scavengers. Besides it emits a foul smell and there are no  mechanisms in place to ensure that the leachates do not leak into adjacent land and waterways.
About Plastic Bags:

b.
Plastic Bags
At the moment, the department are working closely with municipal councils on how best this issue could be tackled, where the focus would be more on awareness and setting up incentives, rather then focusing
too much on alternatives such as bio-degradable plastics, which also has adverse effects.