How to make the best ever footstool or chair from recycled paint cans

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Finished chair – dining height

This is the first of four stools that I made more than 2 months ago.  They are in daily use as dining chairs and general chairs, rather than footstools, as we don’t have a couch on which to sit on so that we can use them as footstools – never mind!  They really get used heavily with three teenagers in the house, plus their cousins and friends, not to mention the adults, and they are very durable and comfortable.  They are made from all recycled materials except for the foam and the sticky tape.  I could have replaced the foam with recycled clean plastic bags, or even newspaper, and next time I will try and do that.  I did this because

1. we really needed some furniture, and

2. I want to challenge perceptions of what is actually “rubbish”.

There are so many things that we discard and the moment they are discarded they are then perceived as “rubbish” or “trash” and no longer of use, however, I have found that many of these things actually have a long lasting second use.  I know that this is not news to readers, but I am not sure whether anyone else has tried this with paint cans.  As it would take maybe hundreds of years for these things to break down fully if in landfill, perhaps I have invented the longest lasting chair EVER!  Who knows! I got the idea from a similar thing I saw with plastic bottles which I have linked here. Perhaps the same thing could be done with used large food cans such as tomato sauce cans here in Fiji, or the large pineapple juice or coffee cans.

Anyway, now for the instructions…

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First, bang the lids onto the cans securely.  Then arrange four cans into a square.

Tape the four cans together securely with packing tape.  Make another set of four cans so that you are using eight in total.

Cut four pieces of used cardboard or coreflute (your could also use plywood) to the size of the cans.  Put one piece on the top and bottom of each set of four cans.  Tape securely with packing tape.  Tape the two sets together securely.

Make a cushion for the top out of a used plastic bag filled with foam chips.  You could also try replacing the foam chips with clean IMGP2366used plastic bags.  Tape the opening of the plastic bag, and poke some small holes into it so that air escapes easily when you sit on it.  Otherwise it might burst.

Cut a piece of thin foam (or used recycled materials) to cover the cushion, making sure that the cushion IMGP2367is centred nicely.  Secure the foam with rafia or string, and gently pull the foam down working around so that you do not have any folds and it is nice and tight.  Once you have that right, then use packing tape over the rafia and secure it in place.

Cut another piece of foam that is going to go around the outside, including overlap under the bottom slightly.  Wrap it around, pull tight, and secure with rafia and tape. No need to stitch anything at this stage.

To cover the chair, I used an old sulu or sarong.

IMGP3460Cut a piece of material to cover the cushion area.  Secure with rafia, pull down and smooth any folds.  Secure with tape.IMGP3461

Cut a piece of material to cover the outside.  Then turn this outside piece inside out over the top so that you are going to have the rafia and string on the inside.  Effectively it is inside out.  Secure with rafia and tape.

Note: Make sure that you have folded the overlap so that when you turn the fabric “right side out” the fold will be hidden underneath your final chair.

Once it is secure, then use a curved needle with very strong thread (I used the thread that is IMGP3468IMGP3472readily available here in Fiji which the shoe makers use, but you could use upholstery thread) to stitch around where the cushion joins the base of the chair.  Stitch actually over the rafia that

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IMGP3488you have tied on the inside out base fabric so that the whole structure is secure.  Once you have stitched all the way around, turn the base fabric back down to cover the base, and fold underneath the base of the chair.

Fold the fabric underneath neatly, as if wrapping a present.  Make sure you get out all the folds around the base of the chair.  Pin securely and stitch the “present wrapping” together underneath the chair.  To make the little chair legs to keep the fabric off the ground, I simply used four recycled plastic drink bottle lids and screwed them into the base with a screwdriver.  I was not sure whether the screws would hold into the pain tins, but they really do.

Stay tuned for the next post – how to make a bean bag out of old umbrellas!

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Dom and Finn playing cards with another version of the chair in the background.

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